Biodegradable disposable products Manufacturing Unit

 

Biodegradable Disposable products Manufacturing Unit Business

Hi Friends, Today I am going to share with you a new and innovative business idea that is 

Biodegradable Disposable Products Manufacturing Unit. It is a big industry and manufacturing 

products like disposable plates, cups, bowls, glasses, containers and spoons etc. with biodegradable 

materials.

What is Biodegradable Products?

Biodegradable products mean compostable products. They can be easily decomposed by 

microorganisms such as fungi and bacteria which are soluble in the soil. So that these products are

 Eco - friendly.

Now I am telling that how to start this manufacturing industry, what are the requirements and what 

are the machinery used in this making process and raw materials details etc. topics in this article.

Market Potential:

Mostly, we are using disposable products are made from plastic or paper or thermacole or aluminium

foil material and other materials. These are all non-biodegradable products and not eco-friendly and

pollute the environment and nature. And causes for many diseases. But Biodegradable disposable

products are compostable alternatives to conventional plastics. These are recyclable, lightweight

for packaging food products. These products are designed to hold both hot and cold substances. So,

These are very useful in global food and beverage industry.

After Corona, Everyone becomes very hygienic. So, These disposable products are using in hotels,

restaurants, bakeries, and etc. for maintaining hygienic. That's why, there is a huge market scope for 

these products in the present market situations. Plastic is banned by the Government and increases

awareness of the dangers of plastic, people are more accepting of biodegradable products and create

huge demand for plastic alternative products.

First Step, Project Report:

It is a big industry and big project also. So that, before going to start this unit, you must know about 

this business details and complete information and gain in depth knowledge about machinery and

raw materials. It is a high investment project, it should be in crores also. So that, you should go for

a bank loan or approach investors. For a bank loan, you should prepare a complete business plan and

project report also.

Here I am giving project report providers' websites links:

http://finetrain.com/business-opportunity-eco-friendly-tableware-from-bagasse/

https://www.niir.org/

https://www.eiriindia.org/

Here is a video about this business, Please watch this:

Second Step, Raw Materials:

There are so many products are using for making these biodegradable products. Some of the famous

raw materials list is given below:

• Sugarcane bagasse
• Rice husk
• Wheat straw pulp
• Corn Starch
• Potato Starch
• Bamboo pulp

Sugarcane bagasse is the famous raw material for making these products. Bagasse is the newly 

developed material for the production of tableware compared with other raw materials, bagasse cups,

plates has better appearance and longer life span and more environmental friendly. Bagasse is

remolded to a kind of paper that is used to make plates, cups and glasses. Bagasse can't use directly 

to make the tableware. It has to be converted into pulp by a paper mill. Very few companies are

supplying this pulp in our country. So that, You can import this pulp from other countries like

Tailand and Iran. You can search for suppliers on www. Alibaba.com website.

Here I am giving raw material suppliers website link:

Yash papers Limited company

https://www.yashpakka.com/contact-us

Third Step, Machinery used in this unit:

This manufacturing unit contains the following machinery:

• Pulp Homogeniser
• Molding machines
• Forming machine
• Shaping machine
• Edge cutting machine
• Conveyor

Here I am giving the machinery suppliers contact websites links:

http://www.eco-pulpmolding.com/

http://www.biguartech.co.in/cup-and-lid-pulp-moulding-machine.html

https://biguargroup.com/fully-automatic-biodegradable-sugarcane-bagasse-machine/bagasse-pulp-tableware-making-machine/

Fourth Step, Making Process:

There are five steps in this manufacturing process. They are:

• Pulping
• Forming
• Shaping & Drying
• Edge cutting & Sterilization
• Packaging

Pulping: 

Bagasse pulp which can be obtained from paper making plants is used as main raw material. Soaping

the pulp paper board and put into hydraulic pulper.  After pulping, pulp will go into mixture tank and

add water and oil additive then goes to pulp supply tub for forming machine.

Forming: 

Forming is the key process in production line. The process is quantitative pulp supply, back flushing

power supply, vacuum dewatering and forming. The semi finished product will be moved into drying

mould for solidity.

Shaping & Drying:

At this process, steam is used for heat drying compare to electrical heating, 70% energy will be saved,

meeting hygiene requirements of food packaging, enhance resource utilization. Qualified production

rate is up to 99%.

Edge Cutting & Sterilization:

The product taken out from the shaper will be moved into edge cutting machine, where the extra

edge will be trimmed. UV Sterilization is applied to make sure production meeting with hygiene

requirement.

Packaging:

Final production is packed and stored. Finished goods are ready to market in the domestic market

and international market also.

Biodegradable disposable cutlery and table ware products:

• Disposable plates
• Takeaway boxes
• Containers for food packaging
• Bowls
• Cups
• Glasses 
• Spoons etc.

These products are oil and water resistant. They are very useful for food products packaging. This

Biodegradable cutlery most expensive than plastic or paper tableware products.

Advertising & Marketing:

You have to take required registrations for your company like MSME registration, GST registration,

Certified quality testing etc. And print business cards and catalogs & brochures about your company

name and products then distribute them in local market and target customers.

You have to create your own company website and sell your products online also. For online sales,

you have to register your company on www.indiamart.com, www.amazon.com, www.flipkart.com

and other online shopping websites as a seller.

If you want to export your products then you have to register your company on 

www.exportersindia.com and www.copybook.com and www.ecoideaz.com.

You have to appoint sales staff or marketing executives for marketing your products. You can build

a strong distribution channel network with your sales team.

Better you go for institutional sales like corporate company canteens, hotels, restaurants, cinemahalls,

temples, Railway stations, Bus stations, Airlines, Wedding parties, Caterers, Bakeries, Pizza centers,

Food delivery e-commerce website companies, Fast food centers and all food courts etc.

Definitely, you can get huge business for these products because they are very useful and hygienic.

I think this information is helpful for you,

Thank you friends,

Please share this with your friends.